<?xml version="1.0" encoding="UTF-8"?><!DOCTYPE article  PUBLIC "-//NLM//DTD Journal Publishing DTD v3.0 20080202//EN" "http://dtd.nlm.nih.gov/publishing/3.0/journalpublishing3.dtd"><article xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink" dtd-version="3.0" xml:lang="en" article-type="research article"><front><journal-meta><journal-id journal-id-type="publisher-id">ACES</journal-id><journal-title-group><journal-title>Advances in Chemical Engineering and Science</journal-title></journal-title-group><issn pub-type="epub">2160-0392</issn><publisher><publisher-name>Scientific Research Publishing</publisher-name></publisher></journal-meta><article-meta><article-id pub-id-type="doi">10.4236/aces.2014.43036</article-id><article-id pub-id-type="publisher-id">ACES-47593</article-id><article-categories><subj-group subj-group-type="heading"><subject>Articles</subject></subj-group><subj-group subj-group-type="Discipline-v2"><subject>CHEMISTRY &amp; MATERIALS SCIENCE</subject></subj-group></article-categories><title-group><article-title>Modeling and Analysis of SO<sub>2</sub> Emissions under Fast Fluidized Bed Conditions Using One Dimensional Model</article-title></title-group><contrib-group><contrib contrib-type="author" xlink:type="simple"><name name-style="western"><surname>Khurram</surname><given-names>Shahzad</given-names></name><xref ref-type="aff" rid="aff1"><sup>1</sup></xref><xref ref-type="corresp" rid="cor1"><sup>*</sup></xref></contrib><contrib contrib-type="author" xlink:type="simple"><name name-style="western"><surname>Mahmood</surname><given-names>Saleem</given-names></name><xref ref-type="aff" rid="aff2"><sup>2</sup></xref></contrib><contrib contrib-type="author" xlink:type="simple"><name name-style="western"><surname>Moinuddin</surname><given-names>Ghauri</given-names></name><xref ref-type="aff" rid="aff3"><sup>3</sup></xref></contrib><contrib contrib-type="author" xlink:type="simple"><name name-style="western"><surname>Waqar</surname><given-names>Ali Khan</given-names></name><xref ref-type="aff" rid="aff4"><sup>4</sup></xref></contrib><contrib contrib-type="author" xlink:type="simple"><name name-style="western"><surname>Niaz</surname><given-names>Ahmed Akhtar</given-names></name><xref ref-type="aff" rid="aff2"><sup>2</sup></xref></contrib></contrib-group><aff id="aff4"><addr-line>NFC-IEFR, Faisalabad, Pakistan</addr-line></aff><aff id="aff2"><addr-line>Institute of Chemical Engineering &amp; Technology, University of the Punjab, Lahore, Pakistan</addr-line></aff><aff id="aff1"><addr-line>Centre for Coal Technology, University of the Punjab, Lahore, Pakistan</addr-line></aff><aff id="aff3"><addr-line>Department of Chemical Engineering, Comsats Institute of IT, Lahore, Pakistan</addr-line></aff><author-notes><corresp id="cor1">* E-mail:<email>khurram.cct@pu.edu.pk(KS)</email>;</corresp></author-notes><pub-date pub-type="epub"><day>04</day><month>07</month><year>2014</year></pub-date><volume>04</volume><issue>03</issue><fpage>327</fpage><lpage>338</lpage><history><date date-type="received"><day>2</day>	<month>May</month>	<year>2014</year></date><date date-type="rev-recd"><day>2</day>	<month>June</month>	<year>2014</year>	</date><date date-type="accepted"><day>30</day>	<month>June</month>	<year>2014</year></date></history><permissions><copyright-statement>&#169; Copyright  2014 by authors and Scientific Research Publishing Inc. </copyright-statement><copyright-year>2014</copyright-year><license><license-p>This work is licensed under the Creative Commons Attribution International License (CC BY). http://creativecommons.org/licenses/by/4.0/</license-p></license></permissions><abstract><p>
	Fluidized bed combustion behavior of coal and biomass is of practical
interest due to its significant involvement in heating systems and power plant
operations. This combustion behavior has been studied by many experimental
techniques along with different kinetic models. In this study, SO<sub>2</sub> emissions have been studied out in a pilot scale test facility of Circulating
Fluidized Bed combustor (70 KW) under fast fluidized bed conditions burning
coal with Pakistani wheat straw. One dimensional Mathematical model is being
developed to predict the SO<sub>2</sub> emissions under different operating
conditions like bed temperature, Ca/S molar ratio, solids circulation rate,
excess air ratio and secondary to primary air ratio. These parameters are
varied to validate the model and encouraging correlation is found between the
experimental values and model predictions.
</p></abstract><kwd-group><kwd>Fast Fluidization</kwd><kwd> Emissions</kwd><kwd> Modelling</kwd></kwd-group></article-meta></front><body><sec id="s1"><title>1. Introduction</title><p>Biomass as an alternative energy source is getting a lot of attention due to the environmental and cost benefits. Globally, attention has been diverted for the replacement of fossil fuels with biomass. In UK, utilization of the fossil fuels will be replaced with renewables by 10% up to 2010 and 20% up to 2020 [<xref ref-type="bibr" rid="scirp.47593-ref1">1</xref>] . CO<sub>2</sub> and SO<sub>2</sub> emis- sions from coal fired power plants can effectively be reduced by co-firing the CO<sub>2</sub> neutral fuels with coal. About 534.23 million tons of wheat straw is produced worldwide in 2011 [<xref ref-type="bibr" rid="scirp.47593-ref2">2</xref>] . A major portion of the wheat stubble is burned in the field which causes significant environmental and health problems [<xref ref-type="bibr" rid="scirp.47593-ref3">3</xref>] . Reduced SO<sub>2</sub> emissions have been reported during the combustion of coal and Pakistani wheat straw under fast fluidized bed conditions [<xref ref-type="bibr" rid="scirp.47593-ref4">4</xref>] . About 1200 circulating fluidized bed combustion (CFBC) plants with installed capacity of 65 GW<sub>th</sub> are in operation worldwide [<xref ref-type="bibr" rid="scirp.47593-ref5">5</xref>] . Along with reduction of CO<sub>2</sub>, biomass also reduces NOx, SO<sub>2</sub> and CO emissions in co- combustion with coal [<xref ref-type="bibr" rid="scirp.47593-ref6">6</xref>] -[<xref ref-type="bibr" rid="scirp.47593-ref8">8</xref>] . Gaseous emissions from co-firing have also being reported as the function of op- erating conditions [<xref ref-type="bibr" rid="scirp.47593-ref4">4</xref>] [<xref ref-type="bibr" rid="scirp.47593-ref9">9</xref>] .</p><p>The objective of the present study is to model the CFB rig for the estimation of SO<sub>2</sub> emissions under different oper- ating conditions and compare the model values to the experimental values. The values of bed temperature, Ca/S molar ratio, solids circulation rate, excess air ratio and secondary to primary air were varied to validate the model.</p><p>Hannes classified the different types of model based on complexity as global models, one dimensional model, multi-dimensional model (computational fluid dynamics) and scaling and expert systems [<xref ref-type="bibr" rid="scirp.47593-ref10">10</xref>] . Hartleben introduced the first model for atmospheric and pressurized circulating fluidized beds in which an empirical approach was used for the fluid dynamics and particle size distribution [<xref ref-type="bibr" rid="scirp.47593-ref11">11</xref>] . One dimensional model based on different blocks was also developed for a boiler at Tsinghua University, China [<xref ref-type="bibr" rid="scirp.47593-ref12">12</xref>] . Another dynamic model was developed for the multi solid fluidization in CFB to predict the temperature along the height [<xref ref-type="bibr" rid="scirp.47593-ref13">13</xref>] [<xref ref-type="bibr" rid="scirp.47593-ref14">14</xref>] . Basu introduced a new generalized model with sensitivity analysis based on two zones vertically to find the temperature, sulphur capture and NO<sub>x</sub> formation [<xref ref-type="bibr" rid="scirp.47593-ref15">15</xref>] -[<xref ref-type="bibr" rid="scirp.47593-ref17">17</xref>] . Different models had been developed to estimate the concentrations of CO, CO<sub>2</sub>, and NO<sub>x</sub> [<xref ref-type="bibr" rid="scirp.47593-ref18">18</xref>] and to calculate the oxygen concentration, carbon fraction and char size distribution [<xref ref-type="bibr" rid="scirp.47593-ref19">19</xref>] . Another detail modelling was done to calculate the char combustion, temperature distribution, pollutant formation and heat transfer [<xref ref-type="bibr" rid="scirp.47593-ref20">20</xref>] . Haider developed a detailed CFBC model to cover the cyclone and external heat exchanger performance along with fluid dynamics and chemistry of the reactions involved [<xref ref-type="bibr" rid="scirp.47593-ref21">21</xref>] [<xref ref-type="bibr" rid="scirp.47593-ref22">22</xref>] . In <xref ref-type="table" rid="table1">Table 1</xref>, an overview of some models from the literature is being summarized.</p><p>Hannes developed a very detail and comprehensive model for the coal combustion in CFB boiler [<xref ref-type="bibr" rid="scirp.47593-ref10">10</xref>] [<xref ref-type="bibr" rid="scirp.47593-ref23">23</xref>] [<xref ref-type="bibr" rid="scirp.47593-ref24">24</xref>] . In this model, sub models were developed for each calculation and then recalled into main program. Sub models covered the fluidization pattern of solid flow, development of the particle size distribution, gas flow, coal conversion reactions, homogeneous and heterogeneous gas reactions and heat transfer mechanisms.</p></sec><sec id="s2"><title>2. Material and Methods</title><sec id="s2_1"><title>2.1. Experimental Setup</title><p>CFB combustor used in this investigation is shown in <xref ref-type="fig" rid="fig1">Figure 1</xref>. The system comprised of a riser of 0.152 m i.d. and 6.2 m height, two high efficiency cyclones in series, an external heat exchanger (EHE) and an L-valve. The</p><table-wrap id="table1"  position="float"><object-id pub-id-type="pii">Table 1</object-id><label>Table 1</label><caption><p>. Comparison of some models given in literature</p></caption><table><thead><tr><th align="center" valign="middle" ></th><th align="center" valign="middle" >Fluid Dynamics</th><th align="center" valign="middle" >State</th><th align="center" valign="middle" >Coal Comb.</th><th align="center" valign="middle" >Size Distrib.</th><th align="center" valign="middle" >SO<sub>2</sub></th><th align="center" valign="middle" >NO<sub>x</sub></th><th align="center" valign="middle" >Re-Circulat</th></tr></thead><tbody><tr><td align="center" valign="middle" >Mori</td><td align="center" valign="middle" >Block</td><td align="center" valign="middle" >Dyn</td><td align="center" valign="middle" >a</td><td align="center" valign="middle" ></td><td align="center" valign="middle" ></td><td align="center" valign="middle" ></td><td align="center" valign="middle" >a</td></tr><tr><td align="center" valign="middle" >Basu</td><td align="center" valign="middle" >1.5-dim</td><td align="center" valign="middle" >Std</td><td align="center" valign="middle" >a</td><td align="center" valign="middle" ></td><td align="center" valign="middle" >a</td><td align="center" valign="middle" ></td><td align="center" valign="middle" ></td></tr><tr><td align="center" valign="middle" >Lin</td><td align="center" valign="middle" >1-dim</td><td align="center" valign="middle" >Std</td><td align="center" valign="middle" >a</td><td align="center" valign="middle" ></td><td align="center" valign="middle" >a</td><td align="center" valign="middle" >a</td><td align="center" valign="middle" ></td></tr><tr><td align="center" valign="middle" >Halder</td><td align="center" valign="middle" >1-dim</td><td align="center" valign="middle" >Std</td><td align="center" valign="middle" >a</td><td align="center" valign="middle" ></td><td align="center" valign="middle" ></td><td align="center" valign="middle" ></td><td align="center" valign="middle" ></td></tr><tr><td align="center" valign="middle" >IST</td><td align="center" valign="middle" >1-dim</td><td align="center" valign="middle" >Std</td><td align="center" valign="middle" >a</td><td align="center" valign="middle" ></td><td align="center" valign="middle" >a</td><td align="center" valign="middle" >a</td><td align="center" valign="middle" ></td></tr><tr><td align="center" valign="middle" >Alstrom</td><td align="center" valign="middle" >1-dim</td><td align="center" valign="middle" >Dyn</td><td align="center" valign="middle" >a</td><td align="center" valign="middle" ></td><td align="center" valign="middle" ></td><td align="center" valign="middle" ></td><td align="center" valign="middle" ></td></tr><tr><td align="center" valign="middle" >Haider</td><td align="center" valign="middle" >1.5-dim</td><td align="center" valign="middle" >Std</td><td align="center" valign="middle" >a</td><td align="center" valign="middle" ></td><td align="center" valign="middle" ></td><td align="center" valign="middle" >a</td><td align="center" valign="middle" ></td></tr><tr><td align="center" valign="middle" >IEA</td><td align="center" valign="middle" >1.5-dim</td><td align="center" valign="middle" >Std</td><td align="center" valign="middle" >a</td><td align="center" valign="middle" >a</td><td align="center" valign="middle" >a</td><td align="center" valign="middle" >a</td><td align="center" valign="middle" >a</td></tr></tbody></table></table-wrap><p>Std = steady state; Dyn = dynamic.</p><fig id="fig1"><label>Figure 1</label><caption><p> PLC view of CFB rig</p></caption><graphic xmlns:xlink="http://www.w3.org/1999/xlink" xlink:href="http://file.scirp.org/Html/htmlimages\6-3700467x\f2d2f2d2-b3eb-4815-8833-ed78d4ea29a0.png"/></fig><p>coal and wheat straw were supplied from gravimetric hoppers with screw feeders coupled with variable speed motors. More detail regarding the experimental setup and operation can be seen elsewhere [<xref ref-type="bibr" rid="scirp.47593-ref4">4</xref>] . Silica sand, hav- ing sauter mean diameter (SMD) of 125 &#181;m and particle density of 2500 kg/m<sup>3</sup> is used as the circulating bed material. Wheat straw (SMD = 0.85 mm) and Pakistani subbituminous coal (SMD = 0.49 mm) are used as the fuel in this study. Analyses and heating values of the feed materials are given in <xref ref-type="table" rid="table2">Table 2</xref>. Reported values are the mean of three values taken as per ASTM standards. The concentrations of SO<sub>2</sub>, NO<sub>x</sub> and CO in flue gas are measured by on line gas analyzers. Dry flue gas is also sampled in Teflon bags to analyze in gas chromatograph, Perkin Elmer Auto system GC Arnel. All reported values are corrected to 6% O<sub>2</sub> in the flue gas. Limestone (98.8% CaCO<sub>3</sub>, SMD= 129 &#181;m and ρ = 2730 kg/m<sup>3</sup>) is also added as the sulfur capture sorbent through feeder.</p><p>Coal combustion model developed by Hannes [<xref ref-type="bibr" rid="scirp.47593-ref10">10</xref>] was used as a base model in this study. Effect of bed tem- perature, Ca/S molar ratio, solids circulation rate and secondary to primary air ratio, on the sulphur retention was predicted from the mathematical model at different blend ratios. Model results have been compared with the experimental results to see the reliability and synergy effect.</p></sec><sec id="s2_2"><title>2.2. Modelling Approach</title><p>All main reactions were assumed to take place in the riser as in the return leg, temperature dropped and the availability of oxygen was small. For the use of matrix solver, it was reasonable to continue the annular phase into the dense bed, so that bed and freeboard could be solve together and continuously. The lateral mixing be- tween core and annulus in the dense bed region was set high enough to equalize both phases to a common dense bed. All balances were setup by setting the time dependent term to zero to achieve steady state conditions. The gas flows were split using the values from the pre-calculations of the bubble holdup and the annulus width. The gas flow was balanced as molar flow. Changes caused by reactions which were not equimolar were assumed to have no influence on fluidization. The balanced flows were the convective flow in each phase (cor, ann, bub), cross flows from core to annulus (cor-ann), core to bubble (cor-bub) and vice versa, and mixing flows between the phases (corannx, corbubx).</p></sec><sec id="s2_3"><title>2.3. Mass and Energy Balances</title><p>For mass balance, gaseous flows were balanced based on the following differential equation:</p><disp-formula id="scirp.47593-formula28"><label>(1)</label><inline-graphic xmlns:xlink="http://www.w3.org/1999/xlink" xlink:href="http://file.scirp.org/Html/htmlimages\6-3700467x\dc4c3fe9-f023-4819-bdb0-f35f0220b786.png"/></disp-formula><p>An overall population balance was done to get the size distribution of the bed inventory. Then size classes <inline-formula><inline-graphic xlink:href="http://file.scirp.org/Html/htmlimages\6-3700467x\8ad17756-9ec9-4fbb-8235-6ebfdb3591a4.png" xlink:type="simple"/></inline-formula></p><table-wrap id="table2"  position="float"><object-id pub-id-type="pii">Table 2</object-id><label>Table 2</label><caption><p>. Analysis of coal and wheat straw</p></caption><table><thead><tr><th align="center" valign="middle"  rowspan="2"  ></th><th align="center" valign="middle"  colspan="3"  >Proximate analysis</th><th align="center" valign="middle"  colspan="5"  >Elemental analysis</th><th align="center" valign="middle" >GCV</th></tr></thead><tbody><tr><td align="center" valign="middle" >VM</td><td align="center" valign="middle" >FC</td><td align="center" valign="middle" >Ash</td><td align="center" valign="middle" >C</td><td align="center" valign="middle" >H</td><td align="center" valign="middle" >N</td><td align="center" valign="middle" >S</td><td align="center" valign="middle" >O</td><td align="center" valign="middle" >MJ/kg</td></tr><tr><td align="center" valign="middle" >Salt range Coal (%)<sup>db</sup></td><td align="center" valign="middle" >38.60</td><td align="center" valign="middle" >43.90</td><td align="center" valign="middle" >17.50</td><td align="center" valign="middle" >68.90</td><td align="center" valign="middle" >9.8</td><td align="center" valign="middle" >0.56</td><td align="center" valign="middle" >4.2</td><td align="center" valign="middle" >16.54</td><td align="center" valign="middle" >25.55</td></tr><tr><td align="center" valign="middle" >Wheat Straw (%)<sup>db</sup></td><td align="center" valign="middle" >73.12</td><td align="center" valign="middle" >19.98</td><td align="center" valign="middle" >6.90</td><td align="center" valign="middle" >47.50</td><td align="center" valign="middle" >7.35</td><td align="center" valign="middle" >1.20</td><td align="center" valign="middle" >-</td><td align="center" valign="middle" >43.95</td><td align="center" valign="middle" >18.20</td></tr></tbody></table></table-wrap><p>db = dry basis.</p><p>of the different materials (m), (coal, limestone, sand and ash) were balanced separately for each cell (L). The following differential equation was discretized for each phase (cr, anl) considering size, materials and location (cell) of the solids.</p><disp-formula id="scirp.47593-formula29"><label>(2)</label><inline-graphic xmlns:xlink="http://www.w3.org/1999/xlink" xlink:href="http://file.scirp.org/Html/htmlimages\6-3700467x\1c74ec88-3e46-4b3b-86dc-32408c564a7a.png"/></disp-formula><p>In the lowest cell of the riser, all annular material had to be returned to the core to conserve the mass balance.</p><p>Reactive species such as CaO and the combustibles in the coal were modelled as solid fractions. For better system solubility, the mass flow of the particles was kept constant, only the species fractions might vary. The fluidization pattern and char holdup was assumed not to be influenced by these changes. Coal mass was treated as virtual fraction, it did not influence the flow pattern but delivered the source terms for evaporated water and released volatiles. Only the ash residue in the char was balanced in the size distribution calculation. The fixed carbon was treated as ash load. The fraction balance was based on the following equation:</p><disp-formula id="scirp.47593-formula30"><label>(3)</label><inline-graphic xmlns:xlink="http://www.w3.org/1999/xlink" xlink:href="http://file.scirp.org/Html/htmlimages\6-3700467x\34d9ead1-b434-4498-87df-3ec48cb43fa9.png"/></disp-formula><p>Where the last term represents the release or reaction influence. “k” is a release or reaction constant depend- ing on local gas concentrations and temperature. Drying and devolatilization are time dependent processes. The time dependent fraction was determined and averaged for each cell (L) and class (i) as under:</p><disp-formula id="scirp.47593-formula31"><label>(4)</label><inline-graphic xmlns:xlink="http://www.w3.org/1999/xlink" xlink:href="http://file.scirp.org/Html/htmlimages\6-3700467x\95f25295-3a02-498e-a234-c4104129cb38.png"/></disp-formula><p>All these equations were written as first order equations for concentrations. The solution of the concentration equations is done analogue to the enthalpy balances.</p><p>The enthalpy balance delivered the average cell temperature. Enthalpy balance was based on the convective flows of gas and solids, changes in formation enthalpies due to reactions and the heat transfer to the walls. Fol- lowing differential equation was used for the energy balance.</p><disp-formula id="scirp.47593-formula32"><label>(5)</label><inline-graphic xmlns:xlink="http://www.w3.org/1999/xlink" xlink:href="http://file.scirp.org/Html/htmlimages\6-3700467x\924c6b94-0a7b-4632-a995-f2a08322aa13.png"/></disp-formula><p>The total balance system was consisted of the first order and solved through the matrix mechanism by ar- ranging core and annular cells in the form of arrays. More detail about the sequence of calculations can be seen elsewhere [<xref ref-type="bibr" rid="scirp.47593-ref10">10</xref>] .</p></sec><sec id="s2_4"><title>2.4. Sulphation Model</title><p>Lime stone is added into the CFB combustor to capture SO<sub>2</sub> directly. It is very tough to model the self-desul- phurization of the coal, done by the mineral and metallic fractions in coal. The self-desulphurization of the coal is not explicitly modelled, however it can be taken into account by reducing the sulphur content in the coal by the amount of available calcium [<xref ref-type="bibr" rid="scirp.47593-ref25">25</xref>] . The capture of sulphur with limestone particles undergoes three principle reaction steps which are as follows:</p><p>1) calcination:</p><disp-formula id="scirp.47593-formula33"><label>(6)</label><inline-graphic xmlns:xlink="http://www.w3.org/1999/xlink" xlink:href="http://file.scirp.org/Html/htmlimages\6-3700467x\a29b5ad0-ec4d-4495-8416-6269b521c6b0.png"/></disp-formula><p>2) oxidation:</p><disp-formula id="scirp.47593-formula34"><label>(7)</label><inline-graphic xmlns:xlink="http://www.w3.org/1999/xlink" xlink:href="http://file.scirp.org/Html/htmlimages\6-3700467x\96891b43-7bcc-4c82-8cde-0c43a54529d9.png"/></disp-formula><p>3) sulphation:</p><disp-formula id="scirp.47593-formula35"><label>(8)</label><inline-graphic xmlns:xlink="http://www.w3.org/1999/xlink" xlink:href="http://file.scirp.org/Html/htmlimages\6-3700467x\a4ddebe5-9b23-4c56-9754-c58827523c19.png"/></disp-formula><p>Overall reaction can be written as under:</p><disp-formula id="scirp.47593-formula36"><label>(9)</label><inline-graphic xmlns:xlink="http://www.w3.org/1999/xlink" xlink:href="http://file.scirp.org/Html/htmlimages\6-3700467x\90ae8350-82e8-4247-ae27-bde7b0de6e8f.png"/></disp-formula><p>Thus, the sulphur capture capability strongly depends on the residence time, the fragmentation behaviour, and the pore structure of the sorbent. Calcium-sulphur compounds do not only exist as CaSO<sub>4</sub> but may also exist as CaS, depending upon oxidizing or reducing boundary conditions, respectively. Since in fluidized beds the resi- dence times of the particles are high and the sulphation reaction is slow, particle tracking is nearly impossible to distinguish in reducing and oxidizing zones as they mix within short times. Therefore, only the oxidizing condi- tions are considered in the following model.</p><p>During the calcination, the equilibrium between CaCO<sub>3</sub> and CaO is dependent on the partial pressure of CO<sub>2</sub> in the surrounding gas, and on temperature. Baker [<xref ref-type="bibr" rid="scirp.47593-ref26">26</xref>] stated, that this equilibrium pressure can be written as:</p><disp-formula id="scirp.47593-formula37"><label>(10)</label><inline-graphic xmlns:xlink="http://www.w3.org/1999/xlink" xlink:href="http://file.scirp.org/Html/htmlimages\6-3700467x\fc366af2-7b43-4b33-919c-75d1bd0c7b9d.png"/></disp-formula><p>For a given partial pressure of CO<sub>2</sub>, calcination will only take place above the corresponding temperature. Dennis and Fieldes [<xref ref-type="bibr" rid="scirp.47593-ref27">27</xref>] have calculated the calcination time t<sub>calc</sub> by:</p><disp-formula id="scirp.47593-formula38"><label>(11)</label><inline-graphic xmlns:xlink="http://www.w3.org/1999/xlink" xlink:href="http://file.scirp.org/Html/htmlimages\6-3700467x\551fdae9-2844-4a5a-9fe8-0b71e3917bef.png"/></disp-formula><p>With k<sub>0</sub> = 207 (mol/bar&#215;m<sup>2</sup>&#215;s) and an empirical variable describing a constant molar fraction of CO<sub>2</sub> which is 0.065 at 825˚C, 0.1 at 875˚C and 0.17 at 925˚C.</p><p>For a kinetically controlled shrinking-core model, Kunii and Levenspiel [<xref ref-type="bibr" rid="scirp.47593-ref28">28</xref>] correlate the calcination time with the core radius and the conversion degree as:</p><disp-formula id="scirp.47593-formula39"><label>(12)</label><inline-graphic xmlns:xlink="http://www.w3.org/1999/xlink" xlink:href="http://file.scirp.org/Html/htmlimages\6-3700467x\648d63b2-b7b6-4149-b8b1-5648b93684d5.png"/></disp-formula><p>The combination with residence time of the particles is done with a residence time distribution:</p><disp-formula id="scirp.47593-formula40"><label>(13)</label><inline-graphic xmlns:xlink="http://www.w3.org/1999/xlink" xlink:href="http://file.scirp.org/Html/htmlimages\6-3700467x\fa72c737-fb78-427e-a05f-b904ff2156ed.png"/></disp-formula><p>Where the average residence time is the quotient of limestone mass in the furnace and limestone feed flow. The average calcination degree is</p><disp-formula id="scirp.47593-formula41"><label>(14)</label><inline-graphic xmlns:xlink="http://www.w3.org/1999/xlink" xlink:href="http://file.scirp.org/Html/htmlimages\6-3700467x\790dea82-c264-42d6-b38f-bddfa898a550.png"/></disp-formula><p>On integration</p><disp-formula id="scirp.47593-formula42"><label>(15)</label><inline-graphic xmlns:xlink="http://www.w3.org/1999/xlink" xlink:href="http://file.scirp.org/Html/htmlimages\6-3700467x\102dcf01-d730-47fb-ba45-adaca031c0c8.png"/></disp-formula><p>During calcination, the released CO<sub>2</sub> leaves the limestone with No. of pores which increases the inner surface area and subsequently sulphation reactions. Shrinking core model was used for the sulphation reaction due to its validity [<xref ref-type="bibr" rid="scirp.47593-ref24">24</xref>] as shrinking core models consider the “particle as a porous sphere”, surrounded by a thin gas layer and consisting of an unreacted core in the particle surrounded by a shell of already sulphated material [<xref ref-type="bibr" rid="scirp.47593-ref28">28</xref>] . The radius of the unreached core shrinks with time enlarging the shell which causes a higher diffusion resistance for the penetrating gases [<xref ref-type="bibr" rid="scirp.47593-ref29">29</xref>] [<xref ref-type="bibr" rid="scirp.47593-ref30">30</xref>] .</p><p>Gas-solid reaction model, describing the reactions taking place at the individual particles is combined with the hydrodynamic model delivering the particle flow rates and concentrations. This model has differentials in time and radius, which are to be solved properly. So Wolff approach is implemented into the sulphation model, based on an analytical way to solve the radius dependent integral, so that only a forward integration in time remains [<xref ref-type="bibr" rid="scirp.47593-ref30">30</xref>] . The basic balance is the deliverance of the reactants by diffusion and the reaction at the surface of the un- reacted core [<xref ref-type="bibr" rid="scirp.47593-ref23">23</xref>] :</p><disp-formula id="scirp.47593-formula43"><label>(16)</label><inline-graphic xmlns:xlink="http://www.w3.org/1999/xlink" xlink:href="http://file.scirp.org/Html/htmlimages\6-3700467x\6f85eaec-63aa-4239-a26f-4668ffed6e59.png"/></disp-formula><p>Where the equilibrium between SO<sub>2</sub> and SO<sub>3</sub> can be expressed by:</p><disp-formula id="scirp.47593-formula44"><label>(17)</label><inline-graphic xmlns:xlink="http://www.w3.org/1999/xlink" xlink:href="http://file.scirp.org/Html/htmlimages\6-3700467x\d30fd613-f249-469f-9841-ee6a41ae660c.png"/></disp-formula><p>The reaction rate at the core surface can be stated as [<xref ref-type="bibr" rid="scirp.47593-ref10">10</xref>] :</p><disp-formula id="scirp.47593-formula45"><label>(18)</label><inline-graphic xmlns:xlink="http://www.w3.org/1999/xlink" xlink:href="http://file.scirp.org/Html/htmlimages\6-3700467x\fb10a14f-147f-4bed-a5fc-9d2c5da9efd6.png"/></disp-formula><p>Equation (18) can be solved as follows:</p><disp-formula id="scirp.47593-formula46"><label>(19)</label><inline-graphic xmlns:xlink="http://www.w3.org/1999/xlink" xlink:href="http://file.scirp.org/Html/htmlimages\6-3700467x\0f5feceb-1381-4d29-a5d8-f4ca4a25256e.png"/></disp-formula><p>Integration over the reacted shell and the gas film leads to the concentration of SO<sub>2</sub> on the core surface de- pendent on the bulk SO<sub>2</sub> concentration.</p><disp-formula id="scirp.47593-formula47"><label>(20)</label><inline-graphic xmlns:xlink="http://www.w3.org/1999/xlink" xlink:href="http://file.scirp.org/Html/htmlimages\6-3700467x\3e3a745e-855e-4959-8eb5-2b392ef831d8.png"/></disp-formula><p>Substitution back into Equation (16) and rewriting yields:</p><disp-formula id="scirp.47593-formula48"><label>(21)</label><inline-graphic xmlns:xlink="http://www.w3.org/1999/xlink" xlink:href="http://file.scirp.org/Html/htmlimages\6-3700467x\b9912b33-a285-4b7c-8b3b-da9d169323bb.png"/></disp-formula><p>From the integration of left side of Equation (16) over the gas shell and over the reacted shell, the diffusion functions f<sub>film</sub> and f<sub>shell</sub> can be derived [<xref ref-type="bibr" rid="scirp.47593-ref25">25</xref>] , which are:</p><disp-formula id="scirp.47593-formula49"><label>(22)</label><inline-graphic xmlns:xlink="http://www.w3.org/1999/xlink" xlink:href="http://file.scirp.org/Html/htmlimages\6-3700467x\7f64fd39-efaa-41b7-a334-d65a99d93558.png"/></disp-formula><disp-formula id="scirp.47593-formula50"><label>(23)</label><inline-graphic xmlns:xlink="http://www.w3.org/1999/xlink" xlink:href="http://file.scirp.org/Html/htmlimages\6-3700467x\3eb67594-f2d2-4844-8b24-93ce5b75479c.png"/></disp-formula><p>The conversion α <sub>lime</sub> can be understood as reacted volume fraction of the particle</p><disp-formula id="scirp.47593-formula51"><label>(24)</label><inline-graphic xmlns:xlink="http://www.w3.org/1999/xlink" xlink:href="http://file.scirp.org/Html/htmlimages\6-3700467x\f8a38ab1-3722-4990-9ec4-01e989d65088.png"/></disp-formula><p>Averaged conversion is approached with a residence time distribution function [<xref ref-type="bibr" rid="scirp.47593-ref24">24</xref>] ,</p><disp-formula id="scirp.47593-formula52"><label>(25)</label><inline-graphic xmlns:xlink="http://www.w3.org/1999/xlink" xlink:href="http://file.scirp.org/Html/htmlimages\6-3700467x\82cafada-8b29-4f72-b10d-9d331aa532b0.png"/></disp-formula><p>Above equation can be solved analytically using a substitution of Equation (24) into Equation (21).</p><disp-formula id="scirp.47593-formula53"><label>(26)</label><inline-graphic xmlns:xlink="http://www.w3.org/1999/xlink" xlink:href="http://file.scirp.org/Html/htmlimages\6-3700467x\1554448a-03a2-4028-a66c-6bf1a6c5ae74.png"/></disp-formula><p>With values of C<sub>1</sub>, C<sub>2</sub>, C<sub>3</sub> and C<sub>4</sub> as</p><disp-formula id="scirp.47593-formula54"><inline-graphic xmlns:xlink="http://www.w3.org/1999/xlink" xlink:href="http://file.scirp.org/Html/htmlimages\6-3700467x\bfd0d2a9-40fb-43c9-8b60-e3a41a2551e8.png"/></disp-formula><disp-formula id="scirp.47593-formula55"><inline-graphic xmlns:xlink="http://www.w3.org/1999/xlink" xlink:href="http://file.scirp.org/Html/htmlimages\6-3700467x\bfd0d2a9-40fb-43c9-8b60-e3a41a2551e8.png"/></disp-formula><p>Final integration of Equation (26) is,</p><disp-formula id="scirp.47593-formula56"><label>(27)</label><inline-graphic xmlns:xlink="http://www.w3.org/1999/xlink" xlink:href="http://file.scirp.org/Html/htmlimages\6-3700467x\af6adbe2-442c-43da-adbf-1efc108df387.png"/></disp-formula><p>This equation is replaced with residence time distribution function and numerically integrated using a modified Euler method. The function has as very steep gradient for very small values of <inline-formula><inline-graphic xlink:href="http://file.scirp.org/Html/htmlimages\6-3700467x\0149d43a-396f-4acf-90f1-e5295e935a10.png" xlink:type="simple"/></inline-formula> and flattens with increasing values.</p><p>The diffusion coefficients consist of the Knudsen diffusion effects in the pores and the diffusion of a binary mixture of gases [<xref ref-type="bibr" rid="scirp.47593-ref21">21</xref>] .</p><p>In the gas film, only binary diffusion occurs [<xref ref-type="bibr" rid="scirp.47593-ref22">22</xref>] , so it can be assumed that<inline-formula><inline-graphic xlink:href="http://file.scirp.org/Html/htmlimages\6-3700467x\e8244c24-b50e-4e18-aa0e-3c938268bb55.png" xlink:type="simple"/></inline-formula>. In the shell, i.e. in the pores, Knudsen and gas diffusion must be considered [<xref ref-type="bibr" rid="scirp.47593-ref23">23</xref>] :</p><disp-formula id="scirp.47593-formula57"><label>(28)</label><inline-graphic xmlns:xlink="http://www.w3.org/1999/xlink" xlink:href="http://file.scirp.org/Html/htmlimages\6-3700467x\bffa628e-0717-43a8-a58d-ea2ecac6f5b9.png"/></disp-formula><p>The calculation of the thickness of the gas film layer d is estimated by the mass transport coefficient <inline-formula><inline-graphic xlink:href="http://file.scirp.org/Html/htmlimages\6-3700467x\bd151da0-17b6-44ba-8c42-6e3db14536bd.png" xlink:type="simple"/></inline-formula> [<xref ref-type="bibr" rid="scirp.47593-ref14">14</xref>] :</p><disp-formula id="scirp.47593-formula58"><label>(29)</label><inline-graphic xmlns:xlink="http://www.w3.org/1999/xlink" xlink:href="http://file.scirp.org/Html/htmlimages\6-3700467x\d8d7d02b-2ed6-4177-b3d5-60864a9f69f1.png"/></disp-formula><p>where</p><disp-formula id="scirp.47593-formula59"><inline-graphic xmlns:xlink="http://www.w3.org/1999/xlink" xlink:href="http://file.scirp.org/Html/htmlimages\6-3700467x\6fe73ca5-a173-4153-9629-57d2bcb0b683.png"/></disp-formula><disp-formula id="scirp.47593-formula60"><inline-graphic xmlns:xlink="http://www.w3.org/1999/xlink" xlink:href="http://file.scirp.org/Html/htmlimages\6-3700467x\6fe73ca5-a173-4153-9629-57d2bcb0b683.png"/></disp-formula><p>So the reaction rates and concentrations were calculated and following parameters were used in the model,</p><p>K<sub>0</sub> = 0.154 (SO<sub>4</sub>/SO<sub>3</sub> equilibrium constant) [<xref ref-type="bibr" rid="scirp.47593-ref35">35</xref>] ;</p><p>t<sub>tort</sub> = 3 (tortuosity factor) [<xref ref-type="bibr" rid="scirp.47593-ref32">32</xref>] ;</p><p>α<sub>max</sub> = 0.5 (maximum conversion degree) [<xref ref-type="bibr" rid="scirp.47593-ref28">28</xref>] ;</p><p>k<sub>sulf</sub> = 0.15 (sulphation constant m/s) [<xref ref-type="bibr" rid="scirp.47593-ref32">32</xref>] .</p><p>Since the residence time of limestone particles and their sulphation takes place over hours, while gas resi- dence time is in seconds, the sorbent is balanced as a homogenous phase. This is done by considering fragmen- tation and attrition of the sorbent which enlarges the available reactive surface. The conversion rate is calculated with an averaged SO<sub>2</sub> bulk concentration. The gas reaction is calculated depending on local holdup of sorbent in the riser. Weighing the local SO<sub>2</sub> concentrations with the local hold-up of sorbent provides the average gas con- centration for the calculation to determine the conversion of the sorbent. The steady state sorbent conversion and gas concentration is established during the overall mass balance in the program.</p><p>To see the synergy effects and validate the model, its predictions were compared with the experimental data taken from the CFB test rig.</p></sec></sec><sec id="s3"><title>3. Results and Discussions</title><p>Typical results obtained through the model and experimental studies are shown from Figures 2-6. There is a good agreement between the model predictions and the experimental results in accordance with the synergy ef- fects of coal and biomass combustion, on emissions of SO<sub>2</sub>. Model was run with a series of input values but re- ported values are, for bed temperature, excess air factor, secondary to primary air ratio, solid circulation rate and Ca/S molar ratio, for 5%, 10% and 20% blends of wheat straw with coal on weight basis.</p><p>It was believed that an increase in bed temperature can accelerate the calcination reaction resulting in low SO<sub>2</sub> concentration. High bed temperature also resulted in low CO concentrations which adversely affect the decom- positions reactions of CaSO<sub>4</sub>. Model predictions were in agreement when compared to the experimental values for different bed temperatures as shown in <xref ref-type="fig" rid="fig2">Figure 2</xref>. At higher temperature, higher conversion of lime stone and higher reaction rates of sulphation reactions were depicted in model as experimentally found to be happening in the furnace.</p><p>Agreement between model predictions and experimental results were found to be very encouraging for the effect of Ca/S molar ration on SO<sub>2</sub> emission as shown in <xref ref-type="fig" rid="fig3">Figure 3</xref>. Predicted values are more close to the ex- perimental values for Ca/S molar ratios of 2 compared to that of 3. Model was also producing the reliable values at low wheat straw ratio in coal. Deviation at high wheat straw ratio in coal blend might be due to the different devolatilization kinetics of biomass compared to the coal.</p><fig id="fig2"><label>Figure 2</label><caption><p> Bed temperature vs. SO<sub>2</sub> concentration, experimental results and model predictions</p></caption><graphic xmlns:xlink="http://www.w3.org/1999/xlink" xlink:href="http://file.scirp.org/Html/htmlimages\6-3700467x\5c952e55-108e-4ac4-b562-47d387ab8ed3.png"/></fig><fig id="fig3"><label>Figure 3</label><caption><p> Ca/S molar ratio vs. SO<sub>2</sub> concentration, experimental results and model predictions</p></caption><graphic xmlns:xlink="http://www.w3.org/1999/xlink" xlink:href="http://file.scirp.org/Html/htmlimages\6-3700467x\b337f4f9-db04-487e-b6ac-af0369e3609e.png"/></fig><fig id="fig4"><label>Figure 4</label><caption><p> Excess air factor vs. SO<sub>2</sub> concentration, experimental results and model predictions</p></caption><graphic xmlns:xlink="http://www.w3.org/1999/xlink" xlink:href="http://file.scirp.org/Html/htmlimages\6-3700467x\1a0b303d-f0bf-41bd-8b80-904ae3f06bb1.png"/></fig><fig id="fig5"><label>Figure 5</label><caption><p> Solids circulation rate vs. SO<sub>2 </sub>concentration, experimental results and model predictions</p></caption><graphic xmlns:xlink="http://www.w3.org/1999/xlink" xlink:href="http://file.scirp.org/Html/htmlimages\6-3700467x\cca8e30f-fd57-4747-b17b-e2b7757e185f.png"/></fig><fig id="fig6"><label>Figure 6</label><caption><p> Secondary air to primary air ratio vs. SO<sub>2</sub> concentration, experimental results and model predictions</p></caption><graphic xmlns:xlink="http://www.w3.org/1999/xlink" xlink:href="http://file.scirp.org/Html/htmlimages\6-3700467x\13885044-58f8-48a5-bbe9-67871ed92c18.png"/></fig><p>Effect of variation of excess air factor on the SO<sub>2</sub> emission, predicted by the model is shown in <xref ref-type="fig" rid="fig4">Figure 4</xref>. Model has shown the correct tendencies for different values of excess air factor at different blends of wheat straw with coal on weight basis, although the model predictions were very slightly higher than the experimental ones. As incorporated in the model, increased concentrations of oxygen would facilitate the sulphation reaction, resulting in low SO<sub>2</sub> emission. With an excess air factor of 1.20, reaction rate of sulphation increased due to higher oxygen concentration in the riser. Based on the same scenario, SO<sub>2</sub> emission deceased in the actual ex- perimental work.</p><p>Experimental and model results related to the effect of solids circulation rate on SO<sub>2</sub> emissions have been compared and reported in <xref ref-type="fig" rid="fig5">Figure 5</xref>. Model predictions have given the good relation in response to the variation in solid circulation rate, however minor deviations were also observed. At the value of 22.86 kg/m<sup>2</sup>∙s, the error was small and model has given the good predictions especially at higher wheat straw ratio.</p><p>In <xref ref-type="fig" rid="fig6">Figure 6</xref>, model predictions of effect of secondary to primary air ratio on SO<sub>2</sub> emission have been com- pared with the experimental results. As clear from the results, model was unable to produce good correlation for the variation in secondary to primary air ratio for the SO<sub>2</sub> emission. Model predictions have given a positive er- ror for lower secondary to primary air ratio while a negative error was observed for the higher values of second- dary to primary air ratio. This might be due to the complex hydrodynamics inside the riser produced after the secondary air injection which could not be accounted in the present correlations used for the hydrodynamic modelling of the riser. As by the injection of secondary air, temperature of that region will be low and more oxi- dizing conditions would be made available making a precarious region regarding the model. Especially variation in the secondary to primary air ratio produced the undesired effect on the hydrodynamics of the riser that ulti- mately affected the SO<sub>2</sub> concentration.</p></sec><sec id="s4"><title>4. Conclusion</title><p>A fluidized bed model for the steady state combustion and sulphation in a CFB was used to predict the SO<sub>2</sub> con- centrations in the exit flue gases. It was based on the shrinking core model. Agreement between model predic- tion and experimental results was found encouraging for the parameters like bed temperature, fluidizing air ve- locity, excess air ratio and solids circulation rate. 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